INTELLIGENT AUTOMATION FOR STEEL PRODUCTION

Steel Plant Solutions for SMS, CCM, Rolling Mills and Cold Rolling

DBM develops automation equipment and engineering solutions for steel producers, metallurgical EPC contractors and industrial automation integrators. Our solutions cover Steel Melting Shop, Continuous Casting Shop, Rolling Mill, Cold Rolling and steel rolling engineering projects.

What Does DBM Provide for Steel Plants?

DBM is an independent manufacturer and engineering partner for intelligent equipment used in steel and metallurgical production. We combine industrial robots, machine vision, online measurement, control systems and mechanical equipment to develop application-specific solutions for demanding plant environments.

Our work is organized around five business areas: Steel Melting Shop automation, Continuous Casting Shop automation, Rolling Mill automation, Cold Rolling automation, and Steel Rolling Engineering & Project Services.

Who we serve

Steel producers, steel mill owners, metallurgical EPC contractors, engineering companies and industrial automation integrators.

What we automate

Measurement, sampling, inspection, marking, counting, material handling, remote operation and selected process-control tasks.

How systems are integrated

Equipment can be evaluated for connection with existing PLC, HMI, SCADA, MES, weighing, tagging, safety and communication systems.

How to start a project

Send your process description, product specifications, line layout, production cycle, existing control system and target improvement for an application review.

Five Business Areas for Steel Plant Automation and Engineering

Steel plants require different automation solutions at different production stages. DBM organizes its products and engineering capabilities around five business areas so that plant owners and EPC teams can start from the relevant shop, process or project requirement.

SMS — Steel Melting Shop Automation

Automation equipment for measurement, sampling, inspection and process support in steel melting shops, including applications around steel ladles, converters and ladle furnaces.

CCM — Continuous Casting Shop Automation

Automation and inspection systems for continuous casting shops, supporting billet identification, surface-quality monitoring, process measurement and production traceability.

RM — Rolling Mill Automation

Online measurement, inspection, counting, separation, sampling, tagging and material-handling solutions for bar, rebar and wire rod rolling lines.

Cold Rolling Automation

Automation, inspection, measurement and material-handling solutions for cold rolling and steel-coil production environments.

Steel Rolling Engineering & Project Services

Engineering, modernization and project-support services for steel rolling lines, including process assessment, equipment integration, automation upgrades and commissioning coordination.

From Measurement to Intelligent Plant Operation

The same steel plant may require different equipment technologies across multiple shops. DBM combines application-specific mechanical equipment, industrial robots, machine vision, sensors, software and control interfaces to address defined production tasks.

Measure

Monitor temperature, diameter, speed, length, weight and other process variables with online measurement equipment configured for the application.

Inspect

Use industrial cameras, lighting, image processing and machine-vision technology for product inspection, position recognition and quality-data collection.

Automate

Reduce repetitive or hazardous manual work with robot systems, automatic handling, counting, separation, marking, sampling and process-support equipment.

Integrate

Coordinate equipment with existing PLC, HMI, SCADA, MES, weighing, tagging, safety and communication systems according to project requirements.

Commission

Support equipment testing, field installation, operator training and project handover when included in the agreed scope.

Typical Equipment for Steel Plant Automation

DBM can evaluate individual equipment packages or integrated application systems. The final scope depends on the process, product, plant layout, production cycle, existing equipment and required interfaces.

Ladle Lining Thickness Measurement, converter Lining Thickness Measurement

Thickness Measurement System for Linings of Steel Ladles, Converters and Induction Furnaces

Crane remote control, Centralized Remote Control System for Cranes Oman site

Centralized Remote Control System for Cranes

Sintering machine trolley automatic lubrication, Sintering trolley automatic oiling, Reduce sintering machine downtime, Extend Sintering Trolley Service Life

Automatic Lubrication Robot Workstation for Sintering Machines

high-temperature marking, slab marking

Continuous Casting Billet Marking System

rebar counter, Automatic rebar counting system

Online Automatic Rebar Counting and Separation System

Bar Sampling Robot, Rolling mill safety improvement, steel plant automation equipment

Cooling Bed Sampling and Inspection Robot

laser doppler velocimeter ldv , LDV

Laser Doppler Speed and Length Measurement System

high-temperature marking, slab marking

Rebar Bundle Tag Welding System

How We Develop a Steel Plant Solution

A reliable automation project starts with the customer’s process and site conditions, not with a generic equipment list. DBM reviews the application, defines the required interfaces and develops the equipment configuration around the production line.

1. Application Review

Review the shop, production process, product range, cycle time, operating method and target improvement.

2. Site and Interface Clarification

Evaluate plant layout, installation space, utilities, mechanical interfaces, PLC/HMI/SCADA/MES requirements and safety conditions.

3. Solution and Engineering Definition

Define the equipment package, working sequence, control logic, data flow, manual mode, alarms and project responsibilities.

4. Manufacturing and Testing

Manufacture and test the equipment according to the approved technical requirements and project scope.

5. Installation and Commissioning

Coordinate installation, functional testing, online or hot commissioning and interface verification when included in the contract.

6. Training and Handover

Provide operating guidance, maintenance information, training and project handover documents according to the agreed scope.

Why Work with DBM?

DBM is an independent manufacturer and engineering partner based in Dalian, China. We specialize in intelligent mechanical equipment, machine vision and online measurement solutions for steel and metallurgical applications.

Application-Focused Engineering

We develop equipment around the customer’s process, plant layout, production rhythm, safety requirements and control interfaces.

Integrated Equipment Capability

Our solutions can combine mechanical equipment, robots, sensors, machine vision, measurement systems, software and control components..

Project-Oriented Cooperation

We work with steel producers, EPC contractors and industrial integrators to clarify technical scope, interfaces, testing requirements and responsibilities.

Practical Commissioning Support

Project support can include testing, site commissioning, operator training and follow-up coordination when included in the agreed scope.

Beat the Heat in Saudi Arabia: DBM Commissions Automated Bar Counting & Separation System at W Steel Mill
Rebar counting system project in Oman
Rebar Bundle Tag Welding Robot installation
rebar counter, dbm project
rebar counting

Frequently Asked Questions

DBM provides application-specific automation equipment and engineering solutions for Steel Melting Shops, Continuous Casting Shops, Rolling Mills and Cold Rolling operations. DBM also supports steel rolling engineering and project services.

DBM can provide equipment packages, automation modules and project-support services. The final scope depends on the customer’s process, equipment, interfaces, site conditions and contract requirements. Application review is recommended before defining whether the project is an equipment package, an integrated system or a broader engineering service.

DBM can evaluate PLC, HMI, SCADA, MES, weighing, tagging, safety and communication interfaces as part of the project definition. The required protocols, signals and responsibilities should be confirmed during technical clarification.

The most useful information includes the production shop, process description, product specifications, line speed or cycle time, plant layout, equipment photographs, installation position, utilities, existing control system and target improvement.

Installation, commissioning, operator training and after-sales support can be included according to the agreed project scope. The proposal should clearly define FAT, installation, SAT, training, documentation and spare-parts responsibilities.

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