METALLURGICAL INTELLIGENCE FOR STEEL PLANTS
Reduce hazardous manual operations and improve process consistency with integrated robots, machine vision and online measurement systems for steelmaking, continuous casting and steel rolling. DBM designs and manufactures application-specific equipment for measurement, inspection, handling, marking and process automation in demanding metallurgical environments.
DBM is an independent manufacturer of intelligent equipment for steelmaking, continuous casting and steel rolling. We provide robotic systems, machine vision, online measurement and remote-control solutions that help steel plants automate hazardous or repetitive operations. Our engineers evaluate the production process, equipment layout, control interfaces and safety requirements before defining the final system configuration.
Online measurement, sampling, inspection, marking, counting, material handling and selected process-control tasks.
Steel producers, metallurgical EPC contractors, engineering companies and industrial automation integrators.
Where we work Process-before-ironmaking applications, steelmaking, continuous casting and steel rolling.
Send your process description, plant layout, equipment data, target cycle time and project schedule for an application review.
Replace the “human eye”, “human brain”, “human hand” for detection, measurement, analysis, judgment, decision, control, and finally achieve fully automatic and less human intelligent operation.
Automate molten steel temperature measurement and sampling, ladle slag detection, lining thickness measurement and high-temperature visual monitoring for steel ladles, converters and ladle furnaces.
Improve billet process control and quality traceability with surface inspection, automatic casting powder feeding, billet marking, speed and length measurement and mold oscillation monitoring.
Automate rebar counting, separation, diameter measurement, meter-weight testing, tagging, sampling and material handling on bar and wire rod production lines.
DBM combines industrial robots, machine vision, sensors, software and control systems to create equipment packages for demanding production environments.
Use industrial cameras, 3D vision, infrared imaging and AI-assisted analysis for surface inspection, positioning, measurement and defect detection.
Automate high-temperature, repetitive or hazardous tasks with robot-based equipment configured for the plant layout and process cycle.
Measure temperature, speed, length, diameter, weight and other process variables with application-specific online equipment.
Centralize remote crane operation and support safer, more efficient material handling in steel plants.
Measure refractory lining thickness to support safer operation, timely maintenance and better asset management for steel ladles, converters and induction furnaces.
Enable centralized remote operation and intelligent control of overhead cranes for safer and more efficient steel plant material handling.
Automate lubrication tasks for sintering machines to improve maintenance consistency, reduce manual intervention and support safer plant operation.
Automatically mark continuous casting billets with clear identification information to improve product traceability and downstream handling.
Use vision-based automation to count and separate rebar products online, reducing manual work and improving bundling accuracy.
Automate sampling and inspection on rolling mill cooling beds to improve process consistency, product quality control and operator safety.
Provide non-contact online measurement of material speed and length for more reliable rolling-line monitoring and process control.
Automatically weld identification tags onto rebar bundles to support product traceability, warehouse management and efficient downstream handling.
Ability to consistently provide products and services that meet customer and regulatory requirements.
We develop equipment around the customer’s process, plant layout, production rhythm, safety requirements and control interfaces.
Our solutions combine robots, sensors, vision systems, measurement devices, control systems and peripheral equipment.
We support technical clarification, documentation, testing, commissioning and training according to the agreed project scope.
We provide technical support, operating guidance and after-sales service for customers using DBM equipment.
A successful automation project depends on more than equipment selection. DBM works with plant owners, EPC contractors and integrators to clarify the process, define interfaces, manufacture the equipment and support commissioning.
1. Application Review
Review the process, production cycle, equipment layout, target improvements, and site conditions.
2. Engineering Design
Define the equipment configuration, mechanical interfaces, control logic, utilities and safety requirements.
3. Manufacturing and Testing
Manufacture the system and verify key functions against the approved technical specification.
4. FAT
Test robot/system movement measurement or inspection functions, alarms, manual mode, safety functions, and documentation.
5. Installation and Commissioning
Support site installation, cold commissioning, hot commissioning and interface verification.
6. Training and After-Sales Support
Provide operating documents, maintenance guidance, training and spare-parts support according to the project scope.
A: DBM provides automation solutions for process-before-ironmaking applications, steelmaking, continuous casting and steel rolling. Typical applications include molten steel temperature measurement and sampling, ladle slag detection, lining thickness measurement, billet inspection, casting powder feeding, billet marking, rebar counting, online dimensional measurement and crane remote control.
A: Yes. The proposed system is evaluated against the customer’s process, plant layout, production rhythm, existing PLC, SCADA or MES interfaces, utilities, safety requirements and available installation space. The final configuration and performance requirements are confirmed during technical clarification.
A: Yes. DBM can participate in technical clarification, equipment-package design, interface definition, manufacturing, factory testing, site commissioning, operator training and after-sales support according to the agreed project scope.
A: Please provide the production process, equipment station, material or product data, target cycle time, existing control system, plant layout, available photos or videos and project schedule. DBM can then conduct a preliminary application review.
A: No. DBM (Dalian Baosteel Metallurgy Co., Ltd.) is an independent enterprise established in 2021. It is not affiliated with, authorized by or officially connected with China Baowu Steel Group or Baosteel.
Latest Post
Planning an Automation Project for Your Steel Plant?
Contact us
Tell us what you want to measure, inspect, handle or automate. DBM will review your application and help define the preliminary equipment scope, interface requirements and next engineering steps.