What is Metallurgical Intelligence?

Metallurgical intelligence is a technology that uses advanced information technology, the Internet of Things, big data and other technical means to intelligently transform and optimize the steel production process. Its purpose is to improve the efficiency and quality of steel production, reduce production costs, optimize production, save energy and reduce emissions, and achieve an intelligent and sustainable development of the steel industry.

 

Intelligent steel metallurgical technology mainly includes the following aspects:

 

1. Intelligent production control system

The steel production process includes ironmaking, steelmaking, steel rolling and other links, and each link requires refined control. Intelligent production control systems can achieve real-time monitoring and control of production links through technical means such as sensors, controllers, and algorithms to improve production efficiency and quality.

For example, in the steelmaking process, metallurgical intelligence technology can monitor the temperature, pressure, chemical composition and other data in the steel production process in real-time through sensors and other equipment, and use big data algorithms to analyze and process the data to determine furnace temperature, oxygen content, etc. Whether the aspect is up to standard. At the same time, image recognition technology can also be used to detect surface defects, cracks, etc. on products to improve the quality of steel products.

 

Sustainable Steel Production, Metallurgical Intelligence

 

2. Intelligent logistics management system

The steel production process requires a large amount of logistics and transportation, including transportation of raw materials, transportation of finished products, etc. The intelligent logistics management system can realize real-time monitoring and control of logistics links through technical means such as the Internet of Things and RFID, and improve logistics efficiency and accuracy.

For example, intelligent metallurgical cranes can achieve remote control through telemetry and remote control technology, ensuring that the equipment can be used normally in harsh environments such as high dust, high pollution, and high temperatures, improving its adaptability and greatly broadening its working scope. Considering that the lifting objects of fully automatic metallurgical cranes are relatively complex, including liquid metal, nuclear raw materials, large equipment, etc., for the safety of personnel and equipment, safety brakes must be installed in the main lifting mechanism of fully automatic metallurgical cranes. Mechanical control of hydraulic mechanism. When a fully automatic metallurgical crane is started, the safety brake works first, and then the working brake on the high-speed axis starts working. When the fully automatic metallurgical crane is braking, the working brake brakes first, and the safety brake delays braking according to the preset time. In this way, it can be ensured that the objects being lifted are in a safe state when the transmission parts in the transmission link are damaged or broken. Fully automatic metallurgical cranes can complete specific work tasks according to preset modes, and accuracy and timeliness are more guaranteed.

3. Big data analysis and optimization

A large amount of data needs to be processed during the steel production process, including production data, quality data, logistics data, etc. By collecting, analyzing and optimizing these data, the production process can be optimized and production efficiency and quality improved.

4. Intelligent safety monitoring system

There are certain safety hazards in the steel production process, such as high temperature, high pressure, toxic gases, etc. The intelligent safety monitoring system can monitor the safety status of the production process in real-time through sensors, controllers and other technical means, discover and deal with safety hazards in a timely manner, and ensure production safety.

5. Intelligent maintenance management system

Steel production equipment requires regular maintenance and upkeep. The intelligent maintenance management system can monitor the operating status of the equipment in real-time through sensors, controllers and other technical means, detect and deal with equipment faults in a timely manner, and improve the operating efficiency and life of the equipment.

 

What are the characteristics of steel intelligent metallurgy technology?

 

(1) Fine control

Intelligent steel metallurgy technology realizes automated and intelligent control through high-precision sensors and data acquisition systems, comprehensively monitors and analyzes the smelting process, and achieves refined control of the smelting process.

(2) Optimize production

Utilize technologies such as big data analysis and artificial intelligence to accumulate and analyze data in the production process, optimize the production process, and improve production efficiency and product quality.

(3) Energy saving and emission reduction

Through the application of steel intelligent metallurgical technology, refined management of energy can be achieved, energy waste and emissions can be reduced, furnace temperature and energy consumption can be reduced, and energy conservation and emission reduction goals can be achieved.

 

Metallurgical intelligent manufacturing equipment

 

Metallurgical intelligent manufacturing equipment is an important carrier for the application of metallurgical intelligent technology. It refers to intelligent and automated metallurgical equipment that serves key links in the metallurgical industry such as metal smelting, ingot casting, and rolling. It is a supporting product for the metallurgical industry and needs to meet higher requirements. production technology, production safety and product stability requirements. Most metallurgical intelligent manufacturing equipment has non-standard attributes. According to the needs of customers, targeted research and development and design are carried out in accordance with the requirements of customer processing and manufacturing processes and processes to meet the rapid and efficient automated production of a certain product or a certain type of product.

Compared with traditional metallurgical equipment, metallurgical intelligent manufacturing equipment can improve the precise control capabilities of the manufacturing process of metallurgical equipment products, achieve precise management of metallurgical equipment product costs, and meet the personalized needs of metallurgical equipment products.

Advantages of metallurgical intelligent manufacturing equipment compared with traditional metallurgical equipment

 

1) Improve the precise control capabilities of the manufacturing process of metallurgical equipment products

Metallurgical intelligent manufacturing equipment can provide precise positioning, automatic sensing, and self-correction functions, and the products produced are more in line with design requirements. The leap from tube results to tube process realizes a positive cycle of product processing, inspection, analysis and correction. Intelligent manufacturing realizes full-process traceability management of product design, production, testing, and use through quality control methods such as pre-production prevention, in-production monitoring, and post-production analysis and feedback.

2) Improve the production efficiency of metallurgical equipment products

The traditional production technology model of metallurgical equipment has low technical content, lacks professional production quality control equipment in the production process, and has low production efficiency. Intelligent manufacturing equipment realizes supervision and control of product production processes based on scientific calculation programs in modern computer information technology. control and therefore greater productivity.

3) Achieve precise management of metallurgical equipment product costs

Metallurgical intelligent manufacturing equipment can make the manufacturing cost of a product more transparent, management more precise, and production leaner. It can reduce waste and loss in the production process, and reduce rework and loss of defective products. At the same time, it reduces direct production personnel, inspection personnel, etc., improves production efficiency, and reduces unit manufacturing costs.

4) Meet the individual needs of metallurgical equipment products

Intelligent manufacturing can better meet customers’ personalized needs, shorten the manufacturing cycle, and enhance customer experience. Service quality has been improved, and production can be organized according to customers’ personalized needs.

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