Refresh the fastest installation record! DBM bar counting system was successfully tested and run in Congo

Time: January 2, 2024 – January 6, 2024

Location: Congo MMD Steel

At the beginning of the new year, DBM engineers came to the cooperative steel plant in Congo to start the installation of the steel bar counting system.

The bar counting and separation system uses internationally advanced machine vision technology to detect the end faces of bars, identifies, marks, tracks and counts the bars through image information processing, and then implements different functions through different working modes. This system has three modes: In the counting mode, visual technology and industrial computers complete the counting, and the steel dividing line is displayed to guide on-site operators to accurately separate bars. In the steel splitting mode, the controller controls the servo through CANopen bus communication to perform single-end steel splitting or automatic steel splitting.

The launch of this system can solve the many problems of manual counting such as high labour intensity, low efficiency, and low accuracy, and provide a strong guarantee for steel mills to reduce costs and increase efficiency.

Our engineers checked the foundation dimensions and the customer’s pre-installation and packaging conditions on-site. The customer’s on-site preparation was perfect and would save a lot of installation time.

rebar counting machine, bar production

At the kick-off meeting, we introduced the installation process and approximate time required to the customer. The customer’s on-site situation was good, so we also stepped up the installation and strived to complete it in 7-10 days.

 

bar counter, rebar counter

 

Complete all equipment and electrical installation and wiring.

Conduct tests of different diameters of rebars including 8mm, 10mm, 12mm, 14mm, 16mm, 20mm, and 25mm.

 

rebar counting

Our team worked with the customer to complete the installation of the automatic bar counting and grading system in only 4 days, setting a new record for the fastest installation on this project!

bar counting system project
rebar counting

The installation process of this project was very smooth, and the customer’s site was well prepared. Our engineers also relied on their rich experience to quickly guide the installation work after arriving at the customer’s production site in Congo. Thank you all for your efforts!

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With machine vision as the core, DBM can provide intelligent equipment R&D, manufacturing, and transformation services such as unmanned factories in the metallurgical industry and other industries, machine vision, and robot application design.

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We are committed to becoming a “leader in visual applications”, advocating the core values of “integrity, cooperation, innovation, expertise, and excellence”, taking the road of “technology shaping the brand, innovation leading the industry”, and attaching importance to the investment in scientific research and technology. The research and development of new products and the construction of the team make unremitting efforts for the goal of scientific and technological development.

We have been supplied to world’s top steel manufacturer Arcelormittal, TATA Steel, EZZ steel etc. We do OEM for Concast and Danieli for a long time

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