HOOK LIFTING ROBOT IN MARSHALING STATION

The railway “Marshaling Station hump unwinding operation lifting hook automation system” (abbreviation: Hook lifting robot) has a milestone significance in improving the efficiency of marshalling station disintegration and marshalling, enhancing the safety of the marshalling station, and realizing the hump automation of marshalling station comprehensively. According to the development of the railway business, combined with different operation scenarios, we also developed the raw material factory dumper unmanned system equipment and railway intelligent handling robot.

1. Introduction of hook lifting robot in marshalling station

The hook-lifting robot is an automatic system that meets the automation, unmanned and intelligent requirements of the hook-lifting link in the hump unknitting operation of the marshalling station. The company designed a brand new mechanical mechanism and electrical system for the actual scene of hook lifting operation and adopted software algorithms such as AI learning technology, point cloud processing algorithm, visual following algorithm and advanced equipment such as laser radar and depth camera to realize intelligent identification, automatic positioning and real-time co-speed of the hook lifting robot, which can complete the hook lifting operation under the state of the carriage movement.

hook lifting

Improve operation security of marshalling station

The application of hook lifting robot can realize the unmanned hook-lifting operation of marshaling stations and fundamentally eliminate the hidden danger of human safety brought by manual operation.

Improve the efficiency of marshalling station disassembling and organizing

The hook-lifting robot can work 24 hours a day, reduce the misoperation caused by human work, and effectively improve the operation efficiency of the marshalling station.

Realize automatic operation of marshalling station

The data of hook lifting operation can be seen immediately, and the
the operating system can be integrated with the station management system to open up the last link of the automatic operation of the marshalling station.

FUNCTIONAL CHARACTERISTICS

Intelligent recognition

Intelligent recognition

It can intelligently identify the number of carriages, determine the working position and also can intelligently identify coupler type and generate a hook lifting scheme.

Automatic operation

Automatic operation

It can automatically share the speed with the train, and complete the hook lifting operation in the state of carriage movement, and the hook lifting operation can be an infinite cycle.

Online monitoring

Online monitoring

The hook-lifting robot can monitor online, monitor the running state of equipment in real-time, and present the job data visually.

safety protection

safety protection

With abnormal action alarm, walking anti-collision, power-off protection and other safety measures, to ensure the safety of personnel and equipment.

Detailed parameters of hook lifting robot in marshalling station

FUNCTIONAL CHARACTERISTICS

>> Intelligent recognition

Intelligent identification of coupler type, through the use of high-precision positioning technology, point cloud denoising and point cloud segmentation technology to generate hook lifting scheme.

>> Automatic operation

It can automatically share the speed with the train, and complete the hook lifting operation in the state of carriage movement, and the hook lifting operation can be an infinite cycle.

>> Intelligent operation and maintenance

The robot’s own perception, movement, control and other characteristics are connected with other devices through the network to realize real-time monitoring and fault analysis of the robot.

>> Safety protection

With abnormal action alarms, walking anti-collision, power-off protection and other safety measures.

TECHNICAL PARAMETER

Model

TTG-DG01

Drive mode

Friction wheel drive

Travel speed

0-7m/s

Hook load

>30kg

Positioning mode

3D camera + lidar

Positioning accuracy

±5mm

Use temperature

-30~50℃

Rated power

15kw

Applicable model

Railway general model

Success rate

>98%

Unhook time

15s

Recognition time

100ms

Safety protection

laser obstacle avoidance、personnel intrusion testing、 Emergency stop remote control

Warning form

Sound and light alarm

The extension function

Support customization

Metallurgical Intelligence
Change the way of manufacturing

Save labor, improve working environment, improve efficiency, reduce error rate and save cost!

Металлургический интеллект
Изменить способ производства

Сэкономьте труд, улучшите рабочую среду, повысьте эффективность, уменьшите количество ошибок и снизьте затраты!