With machine vision as the core, DBM can provide intelligent equipment R&D, manufacturing, and transformation services such as unmanned factories in the metallurgical industry and other industries, machine vision, and robot application design.
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The high temperature infrared thermal imager is a new generation of imaging temperature measurement products inside and outside the furnace developed by our company for the application of heating furnaces. The system has the characteristics of compact structure, strong versatility, stability and reliability, and simple maintenance. It not only achieves the function of imaging in the furnace, but also enables the operator to “visually observe” the condition of the material surface in the furnace. At the same time, real-time temperature measurement can be performed, and the number of measurements can reach 100,000 temperature points. The test data displayed i
The high temperature infrared thermal imager is a new generation of imaging temperature measurement products inside and outside the furnace developed by our company for the application of heating furnaces. The system has the characteristics of compact structure, strong versatility, stability and reliability, and simple maintenance. It not only achieves the function of imaging in the furnace, but also enables the operator to “visually observe” the condition of the material surface in the furnace. At the same time, real-time temperature measurement can be performed, and the number of measurements can reach 100,000 temperature points. The test data displayed in real time reflects the high or low temperature of the material in the heating furnace, and can accurately measure the temperature of the material in the furnace.
n real time reflects the high or low temperature of the material in the heating furnace, and can accurately measure the temperature of the material in the furnace.
The system consists of a fixed infrared thermal imager installed on site, a high-strength shield, a bracket, a power supply and a transmission control box.
Item | content | Technical indicators |
structure | Integrated design of infrared lens, detector and controller; infrared image output | |
Image performance | ||
Infrared image | IR field of view/minimum focal length | 90°×70°/ 0.3m（Can be customized according to user requirements） |
Temperature measurement range: | -20°C ～ +1600°C | |
Spatial resolution | 1.36mrad | |
Spatial resolution | Less than 0.05℃ at 30℃ | |
digital zoom | Have | |
detector type | uncooled focal plane | |
Resolution | 384×288 | |
Working wavelength | 7.5～13um | |
Thermal response time | 4ms | |
Image refresh frequency | 30Hz | |
image transmission | Video/Network (one line communication: standard network cable output and control) | |
Focus adjustment method | Automatic/electric/remote control (software realizes remote control) | |
Video recording | Yes, software implementation (infrared heat map and visible light) | |
Photo recording | Yes, software implementation (infrared heat map and visible light) | |
Image display | ||
| Image output | Analog: PAL/NTSC (standards need to be preset) Digital: Real-time network output infrared thermal image |
Infrared image synchronous display, synchronous temperature measurement | Click anywhere on the CCD image to display the temperature measured by the thermal imaging camera | |
Image storage | ||
| File Format – Infrared Image | jpg format, with 14bit temperature data, other formats can be converted according to requirements |
Infrared image real-time recording/playback | It can realize the recording and playback processing of digital infrared thermal images | |
Text annotation | Software realization | |
System status automatic detection | ||
| System status automatic detection | It can realize automatic detection of system status, automatic restart after crash and power failure |
Power supply system | ||
| thermal imager | Input: AC 22V, Output: DC 12V, 5A |
| PTZ | Input: AC 22V, Output: AC 24V |
| Photoelectric converter | Input: AC 22V, Output: DC 5V, 1.2A |
| Hubs | Input: AC 22V, Output: DC 12V, 350mA |
Environmental parameters | ||
| Working temperature | -20℃～+70℃ |
Storage ambient temperature | -40℃～+80℃ | |
humidity | ≤95％ | |
package | IP 54 | |
impact resistance | in working：25G | |
Vibration resistance | in working：2G | |
interface | ||
| 100M RJ-45 Ethernet interface(one line communication) | Real-time download of infrared video images containing all temperature data to operate and control remote machines |
| video output | Analog: PAL/NTSC (standard format needs to be preset, RCA/BNC interface) Digital: Network (RJ45) |
System software working environment | ||
| monitor computer | Window operating system, dual-core CPU above 2GHz, memory above 2G, 100M Ethernet card, hard disk above 2T. |
Function: The high temperature lens is divided into standard CS/C port and integrated machine extension lens. The extension lens type does not contact the camera and has no mechanical connection. Under the protection of compressed air and probe cover, it can enter the furnace to observe the operation of the workpiece in the furnace and the state of the flame. Etc. The end face adopts sapphire lens, and the front-end pinhole observation port is not easy to be damaged, has good high temperature resistance, and it is more convenient to adjust the size of the aperture remotely. The automatic insertion of the blue \ filter makes the lens have 10,000 times the light control ability, completely neutralizes the strong yellow light emitted in the furnace, and restores the real image in the furnace.
technical parameter:
length：125-260-330-450-525-650-750-1050-1350-1500mm
Diameter：φ20-25mm
Relative aperture：1∶3.5
Object distance：0．5 ~ ∞(定焦点)
Field of view: Diagonal 60-110° Horizontal 48°-90° Vertical: 36°-60°
Focal length: 2.5-10mm
Aperture control: remote electric control (optional)
Ambient temperature: -10℃ ~ +400℃
Aperture range: F1.2 ~ F360
Automatic light compensation: 1:10000
Metering method: Through the setting of the ALC potentiometer, the input signal can be detected at any position from the average value (AV) to the peak value (PK).
Input signal: video signal or full TV signal
Sensitivity adjustment: The video signal level is 0.5~1.0Vp-p through the height of the LEVEL potentiometer
Input Impedance: High Impedance
LIAONING MINERAL & METALLURGY GROUP CO., LTD . was established in 2007.
Our products are widely used in steel, electric power, hospitals, welding and other fields. With machine vision as the core, it can provide intelligent equipment research and development, manufacturing and transformation services such as unmanned factories in the metallurgical industry and other industries, machine vision, and robot application design.
We are committed to becoming a “leader in visual applications”, advocating the core values of “integrity, cooperation, innovation, expertise, and excellence”, taking the road of “technology shaping the brand, innovation leading the industry”, and attaching importance to the investment in scientific research and technology. The research and development of new products and the construction of the team make unremitting efforts for the goal of scientific and technological development.
We have been supplied to world’s top steel manufacturer Arcelormittal, TATA Steel, EZZ steel etc. We do OEM for Concast and Danieli for a long time
