With machine vision as the core, DBM can provide intelligent equipment R&D, manufacturing, and transformation services such as unmanned factories in the metallurgical industry and other industries, machine vision, and robot application design.
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The equipment adopts the principle of measuring the diameter and position of the photoelectric probe for measurement. The measuring instrument uses 2-way photoelectric probes distributed at 90 degrees to measure the diameter and position of the object at the same time and uses the position data of the 2-way probes to calculate the measurement point. The actual deviation in the coordinate system. When measuring straightness, the measuring instrument scans once along the axis of the measured object.
The equipment is mainly used for the diameter and straightness detection of metal rods, pipes, ceramic pipes and other products
The system fits a straight line based on the X-axis position values collected at position 1 and position 3, and the deviation between the measured value at position 2 and the straight line is the straightness error of position 2 in the X-axis direction. Similarly, the straightness error of position 2 in the Y-axis direction can be obtained. Assuming that the straightness error of the X-axis is δ1 and the straightness error of the Y-axis is δ2, the actual error δ of the bar straightness can be calculated.
The system can set the calculation and display of various errors such as head error, tail error, overall error, and error per meter according to the quality control requirements of the measured object
Computer display in the control cabinet section: real-time diameter measurement value, ellipticity value;
2-4m pipe: the straightness data within 500mm at both ends and the straightness data of the whole pipe;
1-1.5m pipe shows the whole straightness data.
Product parameter setting: parameters such as product specification, bar nominal diameter, and straightness tolerance can be set
Alarm setting: You can set the threshold value of the alarm, sound and light alarm when the measured value is out of tolerance; set the alarm for straightness within 500mm at both ends of the 2-4m pipe, set the alarm for the straightness of the entire steel pipe; set the alarm for the outer diameter exceeding 200mm on both sides
Correction function: when the error is too large, the calibration can restore the accuracy after putting in the standard straight rod
Storage function: keep a complete measurement record for each steel
The measured data exceeds the standard value, sound and light alarm
Communication Interface
TCP/IP protocol, network cable transmission, diameter measuring instrument to industrial computer
The equipment is mainly used for the diameter and straightness detection of metal rods, pipes, ceramic pipes and other products when the production takt time is sufficient.
Measuring range (mm): Φ0-Φ40
Measured object diameter range (mm): 1-30
measurement accuracy
Outer diameter measurement accuracy: 0.02mm
Ellipticity accuracy: ±0.02mm
Straightness measurement accuracy: ±0.08mm/m
Measurement frequency (HZ): 500
Power supply voltage (V): 220±15%
Temperature requirement (℃): -10~50
Humidity requirement (%RH): ≤80 (no condensation)
Dalian BaoSteel Metallurgy Group Co., Ltd. is affiliated with LMM Group which was established in 2007.
Our products are widely used in steel, electric power, hospitals, welding and other fields. With machine vision as the core, we can provide intelligent equipment R&D, machine vision and robot application design, manufacturing and transformation services such as unmanned factories in the metallurgical industry and other industries.
We are committed to becoming a “leader in visual applications”, advocating the core values of “integrity, cooperation, innovation, expertise, and excellence”, taking the road of “technology shaping the brand, innovation leading the industry”, and attaching importance to the investment in scientific research and technology. The research and development of new products and the construction of the team make unremitting efforts for the goal of scientific and technological development.
We have been supplied to the world’s top steel manufacturers Arcelormittal, TATA Steel, EZZ Steel etc. We have been doing OEM for Concast and Danieli for a long time.
